Production Management Systems
Overview
We offer system integration covering everything from equipment control to factory management.
Areas of Experience
Textiles, chemicals, pharmaceuticals, food products, business equipment, FPD, glass, distribution, railways, automotive parts, aircraft etc.
Production Management System Composition
Equipment Monitor
This monitors processes and equipment in real-time.
- Constantly monitors processes and equipment. Displays data on a screen and collects it in a database
- Monitoring can be done even from remote locations
- When a problem occurs, notification can be sent by e-mail to another PC or mobile phone etc.
Recipe Management
Recipe management for each production model helps to shorten model change-over time, and reduce operation mistakes.
- Recipe data for production models is saved in files
- At model change-over , the recipe data corresponding to the production model is downloaded to the equipment
- Model set-up mistakes are prevented by comparing against the models scheduled for production on the equipment side
Traceability Management
This provides management of progress, manufacturing records and history for each product at the production site.
- Progress of processes is checked based on the production plan
- Data on production records and manufacturing conditions is gathered for each process and piece of equipment
- Inspection results are gathered for inspection processes
- The collected data is stored in a database, and can be searched or displayed based on various query conditions
Formulation of Production Plans
Optimal scheduling of the production plan (optimization of production sequence and machine allocation plan) can be done quickly and easily.
- Can handle a variety of situations on the production site (shift patterns, usable sources etc.)
- Enables simulation of various conditions
- Easy to read graphic display based on Gantt charts
