3-D Non-Contact Surface Profiler SP-700/500 Series

Overview

Precise 3-D measurement with optional interferometry

The SP−700/500 areal surface profiling system uses nano-level, non-contact measurement to provide 3-D detailed profiling of measuring object such as semiconductors, films, optics, and FPD substrates. In addition to 2- and 3-D display,it also enables calculation of various roughness parameters.

Measurement of thin films of more than 50 nm

The high-end SP-700 features an innovative algorithm for the measurement of transparent films. This algorithm allows simultaneous measurement of the profiles of the front and back surface and the thickness distribution of a sample covered with transparent film. Further improvements to the functionality of this transparent film measurement have led to the creation of an advanced algorithm for thin films. This development makes it possible to measure films of more than 50 nm.

Features

Specifications

Model SP−700, SP−500
Measurement principle White light interferometry (VSI : Vertical scanning interferometry, PSI : Phase shift interferometry)
Signal processing algorithm SB algorithm (invented jointly by Tokyo Institute of Technology and Toray Engineering)
Measurable items · Semiconductor wafers
· Magnetic heads
· FPD substrate
· Film
· MEMS
· Optical parts
· Fine patterning parts
Measurable and displayable items (1) On-screen height (2) 2D profile (3) Surface roughness parameters (e.g., Rq, Ra)
Height measurement reproducibility Depends on surface form and profiling conditions (e.g., magnification).
Sample measurements: Measurement of steps using vertical scanning: σ (average) = 5 nm
Measurement of steps using phase shift method: σ (average) = 0.1 nm
Height measurement range 0-100 µm (400 µm option available)
Height display unit 1 nm or 0.01 nm (switchable)
Measurement field of view Can be adjusted by combining object lens and intermediate lens
Minimum field of view: 0.08 mm × 0.07 mm
Maximum field: Approx. 7 mm × 5 mm (see appendix) (approx. 30 mmΦ with wide field model)
Vertical scanning speed Variable; maximum 214 µm/sec
Horizontal resolution Variable; maximum 512 × 480 pixels (maximum 1376 × 1040 pixels with high-definition camera)
Measurement area selection Possible; position and size selectable within screen shot (must be rectangular; up to 256 objects)
Measurement time Depends on measurement range, horizontal resolution and measurement precision.
Example: Height measurement range: 25 µm at 128 × 120 pixels.
Standard model: Approx. 0.8 seconds
Interface language Japanese (English option available)
Computer operating system Windows 2000
Standard features · 3D display software (contour lines, bird’s-eye view, cross-section).
· Displays profile between two chosen points.
· Data storage (CSV, BMP, other file types).
· Measures roughness and steps in multiple areas.
· Data processing (filtering, reversal, tilt correction, curved surface correction).
· Curvature measurement.
Device dimensions Microscope: 300 mm(W) × 700 mm(D) × 500 mm(H)
Computer rack: 700 mm(W) × 800 mm(D) × 1400 mm(H)
Power source AC90−110V; 60Hz; 1KVA
Options · Object lens (2.5 ×, 5 ×, 10 ×, 20 ×, 50 ×)
· Intermediate lens (0.6 ×, 2.5 ×)
· Vibration isolating table (desktop or floor)
· 400 µm z-axis piezo mechanism (incl. controller)
· Automatic XY stage
· Step standards for use in correction
· Transparent film measurement software (SP-700)
· Bump measurement software
· Magnetic head measurement software
· Stitching software
· SPView offline software
· SPIP high-performance 3D image analysis software

Specifications are subject to change due to product improvements

Object Lens, Measurement Field Size and Pixel Resolution

Object lens Standard camera High-definition camera Working distance
(mm)
Numerical aperture
(NA)
Notes
View size
(mm)
Pixel resolution
(µm)
View size
(mm)
Pixel resolution
(µm)
2.5 × 1.6 × 1.4 3.2 3.5 × 2.7 2.6 10.3 0.075 Michaelson
5 × 0.80 × 0.72 1.6 1.8 × 1.3 1.3 9.3 0.13 Michaelson
10 × 0.40 × 0.36 0.8 0.88 × 0.67 0.67 7.4 0.3 Mirau
20 × 0.20 × 0.18 0.4 0.44 × 0.33 0.33 4.7 0.4 Mirau
50 × 0.80 × 0.07 0.16 0.18 × 0.13 0.13 3.4 0.55 Mirau

NB: View size and pixel resolution listed can be changed by using an intermediate lens (0.6 ×, 2.5 ×).

Sample Measurements and Screenshots

Standard step (2D)

Standard step (2D)

IC bump (2D)

IC bump (2D)

IC bump (3D)

IC bump (3D)

PDP substrate dividing wall (3D)

PDP substrate dividing wall (3D)

SP-500 Profilometer
Inspection
HS-830 Foreign Matter Inspection Device for FPDs
3-D Non-Contact Surface Profiler SP-700/500 Series
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