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- Film Production Line
Film Production Line
Based on our extensive track record and know-how, we offer optimal film production lines for a wide range of purposes from high-functionality films to general-purpose films.
Features
- Able to produce various types of films with different thicknesses
- Integrated engineering solution from extrusion to winding
- Can provide single pieces of equipment
- Responds to customer's environmental requirements such as clean room type, explosion-proof specifications and inert gas purging.
- We can customize film production machinery to meet your requirements.
Film Production Line
Film Production Line
Filtering Machine
Specifications
- Leaf disk type filter
- Disk type filter
- Tube type filter
- Screen changer
We propose filters such as the above to suit your applications.
Casting Machine
Description
Achieves stable casting while minimizing casting drum speed error.We have extensive know-how for achieving stable temperature management and facilitating attachment of film to drums!
Specifications
| Types | Drum types (1-drum, 3-drum) |
|---|---|
| Film width | Max.2,300mm |
| Machine speed | Max.100m/min |
| Drum width | 3,000mm |
Incidental equipment
- Drum elevator
- System for drum to move for MD
- Roll to pick up film
- Air chamber
- Device for pinning (wire pinning, air knife)
- Pinch Roll
- Film threading unit
Longitudinal Stretching Machine
Description
We propose roll layout, roll surface treatment, temperature management systems and machine features, from preheating to stretching to cooling, to suit your film material.
- Roll layout
- Roll surface treatment
- Temperature management systems
- Machine features
Also facilitates maintenance.
Specifications
| Film width | Max.2,800mm |
|---|---|
| Machine speed at exit | Max.450m/min |
| Stretching ratio | Max. 5 (Enables multistep drawing) Individual running gear |
| Method to heat roll | IR (induction heating), Warm water, Steam, Oil |
Incidental equipment
- Film threading unit
- Device to clean roll
Longitudinal Stretching Machine
Description
Customized for the product
- Able to automatically adjust stretch ratio
- Nozzle design allowing uniform temperature distribution
- Clean and explosion-proof
- Heating oven for neutral gas environment
- Optimal clip design
Specifications
| ilm width | 3,000～8,700mm |
|---|---|
| Stretching ratio | Max. 10 times |
| Oven length | Max. 10 times 5,700mm |
| Oven width | 5,000～14,000mm |
| Oven temp. | MAX 400℃ |
| Rail length | Max. 67,300 mm (turn foil to turn foil) |
| Nozzle length | MAX 9,900mm |
| Oven heating method | Oil; electric; steam; gas |
Take-up Machine
Description
Various options are available
Specifications
| Film width | Max.8,700mm |
|---|---|
| Machine speed | Max.450m/min |
Incidental equipment
- Spreading device (film guide, grooved roll)
- Embossed roll
- Edge trimming unit
- Edge film handling unit
- Static-eliminator
- Surface treatment unit
- Film threading unit
Mill Roll Winding Machine
Description
Achieves high-accuracy and high-quality winding using automatic continuous running
Specifications
| Film width | Max.4,900mm |
|---|---|
| Machine speed | Max.250m/min |
| Contact winding, gap (near) winding | |
Incidental equipment
- Transverse cutting for thick films
- Transverse cutting for thin films
Mill Roll Winding Machine for EVA Film
Description
Enables automatic interchange between mill roll winding machine and baler
Features
- We can propose machines and systems meeting your product specifications and budget.
- Automatic turret and changing to another roll without tape
- Low-tension winding (15N or less)
- Automatic traceability management system (automatic labeling with line information and defect information)
- Excellent expandability (downstream interchange automation: labor-saving in transport between AGV, automatic packing and warehouse)